Metabo BZ 12 SP with DIY Li-Ion Battery |
As a gift, I was given an old screwdriver that was going to go to waste. It used the old Ni-MH battery technology or Ni-CD, and you know me ... I love those tools that works wirelessly, so I started to build for it a more economical, durable and powerful li-ion battery than the original, as there are no li-ion batteries for this screwdriver.
Note : Adapting these instructions you will be able to build batteries for any wireless device that you have at home and that, for its price or quality of their batteries, you are considering to throw away.
This requires using Li-ion batteries that allow discharge at 2C at least, or they could be damaged quickly. Lipo could be used but these have half life than other liIon chemistries. The Li-Mn (manganese) allow faster discharging without damage, but are quite expensive, and LiFePo, A123 manufacturer would be ideal, but pricy too.
I found a middle ground in Lico of Boston Power-shaped like two 18650 united , but actually is a single battery, ovalish format, making better use of the space, and with very good capacity for cases where two batteries are used in parallel (such as laptop batteries), and they have a very good chemistry that is not damaged by 8Ah instantaneous demands such as a screwdriver, retaining its capacity better than others between uses:
See below Load controller chip |